In industrial applications, the choice of metal is influenced not only by mechanical properties like strength, hardness, and density, but also by thermal properties. One of the most critical thermal properties to consider is the metal's melting point.
For example, furnace components, jet engine fuel nozzles, and exhaust systems can fail catastrophically if the metal melts. Clogging of orifices or the failure of engines can occur as a result. Melting points are also crucial in manufacturing processes such as smelting, welding, and casting, where metals need to be in liquid form. This requires tooling designed to withstand the extreme heat of molten metal. Even though metals can suffer creep-induced fractures at temperatures below their melting point, designers often use the melting point as a benchmark when selecting alloys.
The melting point is the lowest temperature at which a solid begins to transition into a liquid under atmospheric pressure. At this temperature, both the solid and liquid phases coexist in equilibrium. Once the melting point is reached, additional heat will not increase the temperature until the metal is completely melted. This is because the heat supplied during the phase change is used to overcome the latent heat of fusion.
Different metals have different melting points, which are determined by their atomic structure and bonding strength. Metals with tightly packed atomic arrangements generally have higher melting points; tungsten, for example, has one of the highest at 3422°C. The strength of metallic bonds influences how much energy is required to overcome the attractive forces between atoms and cause the metal to melt. For instance, metals like platinum and gold have relatively lower melting points compared to transition metals such as iron and tungsten, due to their weaker bonding forces.
A metal’s melting point is generally stable under normal conditions. However, certain factors can modify it under specific circumstances. One common method is alloying—adding other elements to a pure metal to form a new material with a different melting range. For example, mixing tin with copper to produce bronze lowers the overall melting point compared to pure copper.
Impurities can also have a noticeable effect. Even trace amounts of foreign elements can disrupt atomic bonding and shift the melting temperature, either higher or lower depending on the substance.
Physical form matters as well. Metals in the form of nanoparticles, thin films, or powders often melt at lower temperatures than their bulk counterparts due to their high surface area and altered atomic behavior.
Finally, extreme pressure can change how atoms interact, typically raising the melting point by compressing the atomic structure. While this is rarely a concern in everyday applications, it becomes a key consideration in material selection and safety evaluations for high-stress environments such as aerospace, deep-earth drilling, and high-pressure physics research.
Metal/Alloy | Melting Point (°C) | Melting Point (°F) |
Aluminum | 660 | 1220 |
Brass (Cu-Zn alloy) | ~930 (composition-dependent) | ~1710 |
Bronze (Cu-Sn alloy) | ~913 | ~1675 |
Carbon Steel | 1425–1540 | 2600–2800 |
Cast Iron | ~1204 | ~2200 |
Copper | 1084 | 1983 |
Gold | 1064 | 1947 |
Iron | 1538 | 2800 |
Lead | 328 | 622 |
Nickel | 1453 | 2647 |
Silver | 961 | 1762 |
Stainless Steel | 1375–1530 (grade-dependent) | 2500–2785 |
Tin | 232 | 450 |
Titanium | 1670 | 3038 |
Tungsten | ~3400 | ~6150 |
Zinc | 420 | 787 |
Metal/Alloy | Melting Point (°C) | Melting Point (°F) |
Tungsten (W) | 3400 | 6150 |
Rhenium (Re) | 3186 | 5767 |
Osmium (Os) | 3025 | 5477 |
Tantalum (Ta) | 2980 | 5400 |
Molybdenum (Mo) | 2620 | 4750 |
Niobium (Nb) | 2470 | 4473 |
Iridium (Ir) | 2446 | 4435 |
Ruthenium (Ru) | 2334 | 4233 |
Chromium (Cr) | 1860 | 3380 |
Vanadium (V) | 1910 | 3470 |
Rhodium (Rh) | 1965 | 3569 |
Titanium (Ti) | 1670 | 3040 |
Cobalt (Co) | 1495 | 2723 |
Nickel (Ni) | 1453 | 2647 |
Palladium (Pd) | 1555 | 2831 |
Platinum (Pt) | 1770 | 3220 |
Thorium (Th) | 1750 | 3180 |
Hastelloy (alloy) | 1320–1350 | 2410–2460 |
Inconel (alloy) | 1390–1425 | 2540–2600 |
Incoloy (alloy) | 1390–1425 | 2540–2600 |
Carbon Steel | 1371–1540 | 2500–2800 |
Wrought Iron | 1482–1593 | 2700–2900 |
Stainless Steel | ~1510 | ~2750 |
Monel (alloy) | 1300–1350 | 2370–2460 |
Beryllium (Be) | 1285 | 2345 |
Manganese (Mn) | 1244 | 2271 |
Uranium (U) | 1132 | 2070 |
Cupronickel | 1170–1240 | 2138–2264 |
Ductile Iron | ~1149 | ~2100 |
Cast Iron | 1127–1204 | 2060–2200 |
Gold (Au) | 1064 | 1945 |
Copper (Cu) | 1084 | 1983 |
Silver (Ag) | 961 | 1761 |
Red Brass | 990–1025 | 1810–1880 |
Bronze | ~913 | ~1675 |
Yellow Brass | 905–932 | 1660–1710 |
Admiralty Brass | 900–940 | 1650–1720 |
Coin Silver | 879 | 1614 |
Sterling Silver | 893 | 1640 |
Manganese Bronze | 865–890 | 1590–1630 |
Beryllium Copper | 865–955 | 1587–1750 |
Aluminum Bronze | 600–655 | 1190–1215 |
Aluminum (pure) | 660 | 1220 |
Magnesium (Mg) | 650 | 1200 |
Plutonium (Pu) | ~640 | ~1184 |
Antimony (Sb) | 630 | 1166 |
Magnesium Alloys | 349–649 | 660–1200 |
Zinc (Zn) | 420 | 787 |
Cadmium (Cd) | 321 | 610 |
Bismuth (Bi) | 272 | 521 |
Babbitt (alloy) | ~249 | ~480 |
Tin (Sn) | 232 | 450 |
Solder (Pb-Sn alloy) | ~215 | ~419 |
Selenium (Se)* | 217 | 423 |
Indium (In) | 157 | 315 |
Sodium (Na) | 98 | 208 |
Potassium (K) | 63 | 145 |
Gallium (Ga) | ~30 | ~86 |
Cesium (Cs) | ~28 | ~83 |
Mercury (Hg) | -39 | -38 |
Key Takeaways:
Plastics offer several advantages over metals in industrial applications, including lightweight properties, corrosion resistance, design flexibility, excellent electrical insulation, and lower processing and maintenance costs. As modified and high-performance engineering plastics continue to evolve, many traditional metal-dominated applications are now being partially or fully replaced by plastics. Among these, ABS stands out due to its well-balanced mechanical strength, toughness, processability, surface finish potential, and cost-effectiveness. It occupies a significant position within the plastics family, acting as a bridge between commodity plastics and engineering plastics.
In modern manufacturing, CNC machining is highly valued for its precision and efficiency. If you're considering CNC machining for your products, one unavoidable question is: how much will it cost, and will it fit within your budget? There isn’t a one-size-fits-all price for CNC machining, as costs depend on several factors that can significantly influence the final price.
Metal components tend to age and tarnish over time due to exposure to oxygen, moisture, high temperatures and mechanical wear. Polishing creates a mirror-smooth surface that minimizes corrosion initiation sites and prevents surface contamination. The resulting finish enhances decorative appeal and delivers high reflectivity for functional uses such as optical reflectors. Moreover, by removing surface irregularities, polishing eliminates micro-notches that act as stress concentrators, thereby improving fatigue life.
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